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Total wines12/30/2023 XSYS, for example, is a leader in thermal photopolymer plate processing, with its nyloflex Xpress Thermal Processing System. Thermal processors involve no water, liquids or chemistry, which is a major advantage for many printers, since they won’t have to deal with solvent chemistry or maintain water and polymer reclamation.Īdditionally, not only does thermal plate processing require little to no processing, it also offers better print quality through enhanced edge definition and improved print consistency across repeated printruns. Thermal photopolymer plate processing is one of the most widely used methods of plate processing in the flexographic industry thanks to its ease of use and quick turnaround times. Achieve rich ink transfer with consistent printability on a wide range of substrates.Produce a water-wash plate that is also durable to water-based ink.Create clear reproduction of screen dots and letters, and improve productivity.Offer the latest computer-to-plate (CTP) technology.Toyobo, for example, has been leading letterpress printing as the pioneer of water-wash, photo-sensitive, nylon printing plates and has been around for more than 25 years. Plates can be completed with a much shorter drying time because of the solvent-free process, which helps printers boost productivity and improve cost savings. This type of processor is most suitable for printers who want to print their plates without potentially damaging the environment with toxic washout chemicals and solvents. Water-wash photopolymers utilize tap water instead of the typical solvent, allowing the water used during the washout process to be recycled and recirculated back into the system for reuse. Water-wash photopolymer processors are one of the most environmentally friendly ways to create plates in the industry because they are solvent-free and reduce VOC emissions during the entire printing process. All photos courtesy of Anderson & Vreeland If you’re a narrow web printer looking for an eco-friendly solution that yields high-quality imaging and plates, then water-wash offers a great solution. What follows is a guide on all four types of processors that highlights their distinguishing qualities, who should use them, and the best solutions for each process. To achieve the highest quality out of every material, operators must understand the differences between the four types of photopolymer processors: water-wash, thermal, solvent and liquid. During the printing process, many types of substrates are used, with each being unique in its own way. Printers need different types of processing equipment to efficiently design and print a variety of packaging materials. No matter the size of your printing operation, one photopolymer plate processor cannot cover the needs of every printer.
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